Insulation for MVHR

is always needed for the intake & exhaust
and for warm ducting in cold spaces

Insulation & Insulated Ducting

Special attention has to be paid when it comes to insulating ventilation ducts. Distinguishing between 4 zones we recommend following insulation:

A) Ducts carrying air with outside temperature (intake and exhaust) within the thermal envelope

Vapour resistant insulation of at least 25mm – e.g. Armaflex or pre-insulated ducts. Without vapour barrier, normal insulation material will attract condensation and loose its insulating qualities.

B) Ducts carrying air with outside temperature (intake and exhaust) outside of the thermal envelope

Vapour resistant insulation of at least 25mm.

C) Ducts carrying air with ambient temperature within the thermal envelope

Usually no insulation required.

D) Ducts carrying heated supply air within the thermal envelope

6-25mm of insulation, e.g. ductwrap.

E) Ducts carrying air with ambient temperature pertruding out of the thermal envelope

50-100mm of insulation, e.g. ductwrap.
Ducts of category A should be kept as short as possible to prevent heat losses and reduce costs for insulation.
Ducts of category D should be avoided, e.g. in a cold loft by placing the loft insulation over the ducts.

Please also note to avoid placing ambient ducts within the insulation layer of outside walls or ceilings. Weakened insulation is a cold bridge and reduced the efficiency of the HRV system.

 

Legal requirements for duct insulation in unheated spaces:

Ducting should be insulated where it passes through unheated areas and voids (eg loft spaces) to reduce the possibility of condensation forming. This may be achieved by using a layer of insulation that provides an R value of ≥0.625K/W per m². Alternatively, 25mm thick insulating material with a K value of ≤0.04W/m K. According to the English ADF 2026, 50mm for cold ducting inside of the thermal envelope.

What is K-value?  It represents the thermal conductivity of a material, and it measures its ability to conduct the heat.  The lower the K-value, the better the insulation is.

What is R-value? It measures the thermal resistance of a certain depth of insulation against the conductive flow of heat. The higher the R-value, the better the insulation is.

How to convert a K-value into a R-value?  R = L (thickness of the material in m) / K

Type of insulation K-value = thermal conductivity 25mm of 0.04 W/m K 50mm of 0.04 W/m K
Ductwrap: Quilt insulation with alu backing 0.033 W/m K 25mm 50mm
Armaflex: Closed cell insulation sheets 0.0349 W/m K 19mm 2x 19mm (38mm)
EPP: Rigid foam ducting, e.g. Zehnder ComfoPipe Plus 0.035 W/m K 20mm 43mm
EPE: Slightly flexible foam ducting 0.041 W/m K 30mm (25.6mm) 55mm (51.2mm)
Phenolic insulation: Rigid boards, e.g. Kingspan Coolduct 0.022 W/m K (at 10°C) 20mm (13.8mm) 30mm (27.5mm)

 

Ductwrap insulation

Ductwrap is a quilt insulation with aluminium foil backing. it typically comes in rolls of either 25 or 50mm insulation thickness. Please be aware that ductwrap compresses up to 50% of its depth when installed.

Ductwrap insulation is wrapped around the ducts and taped with alu foil. We recommend to use re-inforced alu tape with better adheasive properties. The taping should wrap around the duct, so that it does not peel off again.

Alternatively, multi-foil insulation can be used, but it is a bit more difficult to install.

We do not recommend to use this type of insulation (or pre-insulated flexi ducting) for cold ducting (intake adn exhaust) within the thermal envelope, as it could attract condensation.

Ductwrap insulation
Armaflex insulation

Armaflex insulation

Armaflex or similar products are a closed-cell insulant, which can not soak up water. It is therefore ideal for the intake and exhaust ducting within the thermal envelope.

It typically comes in 19, 25, 32 and 50mm thickness. Some products come with adheasive backing, which makes theinstallation easier than the proprietary adheasive. Insulated tape is available for covering the joints.

Care has to be taken when forming bends. We use templates to cut out the two halfs needed for wrapping the bends.

EPP Ducting

This closed-cell insulant comes in pre-formed lengths and bends with male and female couplers. This type forms the duct itself and does not need any internal duct. It is rigid and makes installation easy, compared to Armaflex, as the bends are pre-formed.

Typical insulation thickness is 15mm, 30mm and 43mm (Zehnder ComfoPipe Plus). Cut lengths can be joint with EPP couplers or male couplers. We use Lindabs NPU coupers with double seals.

EPP Ducting
EPE Ducting

EPE Ducting

EPE Ducting is also a closed-cell insulant, like EPE, but it is more flexible.

It comes in 15mm insulation thickness only, which is not sufficient for cold ducting in warm spaces. There are proprietary PVC couplers available.

Unfortunately, due to the mitred bends, this type of ducting can cause considerable noise emissions.

Ducting available in our shop

Ducting available in our shop

Further Information

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